专利摘要:
Rotary machining unit with abrasive strips for grinding or polishing tools. The processing unit comprises a two-part tool holder with a first and second plate parts releasably interconnected. Furthermore, the processing unit comprises: - a locking mechanism connecting the first and second plate parts, where the locking mechanism is rotatably mounted on the first plate part. The locking mechanism comprises a central portion formed by a circular plate and an associated annular wall, as well as at least two locking pins connected to the annular wall. The first plate portion and the second plate portion have apertures which are aligned at assembly and arranged to receive a distal end portion of the locking pins. The distal end portion of the locking pins is displaced radially between a first locked position where the distal end portion engages the aligned apertures and a second non-locked position outside the aligned apertures such that the first and second plate portions are interlocked or non-interlocked, respectively.
公开号:DK201870529A1
申请号:DKP201870529
申请日:2018-08-16
公开日:2020-03-10
发明作者:Larsen Karsten
申请人:Flex Trim A/S;
IPC主号:
专利说明:

Rotary machining unit
FIELD OF THE INVENTION
The present invention relates to a rotary machining unit with abrasive strips, wherein abrasive canvas is supported by abrasive brushes for grinding or polishing tools and having a rotary axis comprising a machining unit.
- a first connecting means for connecting the processing unit to a motor,
- a two-part tool holder having a first and second plate parts releasably connected to each other, wherein the first plate part is connected to the first connecting member and the second plate part is connected to the abrasive strips.
BACKGROUND OF THE INVENTION
Rotary machining units with abrasive strips are known for abrasive tools comprising a two-part tool holder made up of two plate parts. The plate parts hold on replaceable abrasive strips. The processing unit comprises a first connecting member intended for connecting the processing unit with a motor, a two-part tool holder with a first and second plate parts releasably connected to each other, and the first plate part being connected to the first connecting means and the second one. plate part is associated with abrasive strips.
These processing units have a number of disadvantages explained below:
Replacement of abrasive strips requires manual intervention. Most often, tools are required to separate the individual parts of the processing unit. Thus, time and both hands are required to change the abrasive strips. Generally, the abrasive strips will be firmly mounted in a plate-shaped holder and in these cases it is the plate-shaped holder that requires the use of both hands for replacement.
Furthermore, the abrasive strips cannot be replaced by a robot. For example, in an automated manufacturing or machining line in a factory. Here again, the abrasive strips al
DK 2018 70529 A1 usually be fixed in a plate-shaped holder. In this case, it is the plate-shaped holder that cannot be replaced by a robot.
A further disadvantage of the known machining units is that it is too complicated to change the grinding strips when working on a wind turbine or a wind turbine blade at high altitude. Here, an easy and fast one-handed operation is a necessary prerequisite that is not met by the known processing units.
The object of the invention
It is the object of the present invention to provide a machining unit which addresses these drawbacks.
Further, the object of the invention is to provide a machining unit in which the abrasive strips and / or the other plate part can be easily and quickly replaced.
Further, the object of the invention is to provide a single-use operable processing unit.
Further, the object of the invention is to provide a machining unit that can be used in the wind turbine industry.
Further, the object of the invention is to provide a machining unit that can be used in the composite, metal, and wood industries.
It is a further object of the invention to provide a machining unit which, in addition to hand machines, can also be used by robots and other automated machines.
Description of the Invention
This is achieved in accordance with the present invention with a processing unit of the type initially specified, which is characterized in that the processing unit comprises:
- a locking mechanism connecting the first and second plate parts, wherein the locking mechanism is rotatably mounted on the first plate part with rotation about the axis of rotation,
Which locking mechanism comprises a central part formed of a circular plate and an associated annular wall, as well as at least two locking pins, which annular wall is connected to the at least two locking pins that the first plate part and the second plate part have openings which are aligned by assembly and arranged to receive a distal end portion of the locking pins, that the distal end portion of the locking pins, when rotating the annular wall, is displaced radially between a first locked position where the distal end portion engages the aligned openings and a second unlocked position outside the aligned openings such that the first and second plate members are interlocked or non-locked, respectively, that the annular wall extends through an annular opening in the second plate portion and the central portion is provided. with an operating handle for rotating the locking mechanism.
The abrasive strips are the tools and / or host tool elements that the tool holder is intended to hold.
The abrasive strips may be suitable for use in any abrasive or polishing tool.
The abrasive strips may be attached to the first sheet portion.
Alternatively, the abrasive strips may be releasably connected to the first sheet member.
Alternatively, the abrasive strips may be releasably retained between the first and second plate members.
Any mechanism can be used to hold the abrasive strips.
The second plate portion may include undercut slots. The slots can extend in a largely radial direction.
The abrasive strips may comprise an edge element. The edge element engages with the undercut slot.
DK 2018 70529 A1
The first sheet portion may comprise an annular outer wall.
The first connecting member may be any configuration depending on the tool or actuator to which it is connected. Thus, for example, the first connecting member may be a shaft or a metal pin.
The locking mechanism may comprise two to twelve locking pins, preferably four to eight locking pins, specifically 6 locking pins.
The processing unit may be made of any material. Preferably, the processing unit is manufactured as a plastic blank.
The locking mechanism may be molded in one piece.
According to a further embodiment, the processing unit according to the invention is characterized in that the distal end part of the locking pin is connected to a proximal end part via a first hinge joint and that the proximal end part is connected to the annular wall via a second hinge joint.
According to a further embodiment, the machining unit according to the invention is characterized in that the hinge joints are formed by constrictions in the locking pin, which constrictions enable a mutual oscillation of the locking pin parts and the annular wall.
Hereby, a rotational movement of the annular wall can be transformed into a radial movement of the distal end portion.
The constrictions are flexible due to the material properties of the pins. Suitable for example are plastic materials such as polyamide (PA6 nylon), polyvinyl chloride, acrylonitile butadiene styrene (ABS) or the like.
DK 2018 70529 A1
According to a further embodiment, the processing unit according to the invention is characterized in that the openings in the first plate part are connected to a first guide for controlling the distal end part of the locking pins.
According to a further embodiment, the processing unit according to the invention is characterized in that the annular wall and the locking pins are formed of one continuous element.
This has the advantage that the entire locking mechanism is formed by a coherent element so that no loose parts can fall out of the machining unit when the grinding strips or other plate part is changed. This is an advantage in challenging working conditions, such as when working on mounted wind turbine blades.
According to a further embodiment, the processing unit according to the invention is characterized in that the locking mechanism comprises six locking pins.
According to a further embodiment, the processing unit according to the invention is characterized in that the processing unit comprises a second connecting means releasably connecting the first connecting means and the first plate part.
For example, the second connector may be a bayonet connector. Thus, the first connector may consist of a first connector and a second connector. Where the first connector is disposed on the first plate member and the second connector is located on the first connector.
According to a further embodiment, the processing unit according to the invention is characterized in that the abrasive canvas of the abrasive strips is worn.
According to a further embodiment, the processing unit according to the invention is characterized in that the abrasive canvas is coated with a diamond material.
This is an advantage in machining composite materials.
This is an advantage in machining wind turbines, preferably wind turbine blades.
DK 2018 70529 A1
The diamond material provides effective grinding in composite materials. Furthermore, abrasion of the abrasive strips is reduced so that the abrasive strips can be used for a longer time.
According to a further embodiment, the machining unit according to the invention is characterized in that the abrasive strips are designed for use in polishing tools.
According to a further embodiment, the processing unit according to the invention is characterized in that the first plate part comprises ribs in the area where the abrasive strips are located.
The ribs support the abrasive strips and hold them in place. The ribs may be located in the radial direction. The ribs may advantageously be higher in the proximal end portion than in the distal end portion near the outer edge of the first plate portion. Thus, it is obtained that the height of the abrasive strips in the direction of the axis of rotation is lower in an outer region than in a central region of the machining unit. Outer area and central area are here seen in the radial direction. That is, the outer region is near the radial outer edge, while the central region is near the center in the radial direction.
According to a further embodiment, the processing unit according to the invention is characterized in that a first pin on the inside of the annular wall engages an L-shaped groove in an annular support wall on the first plate part.
The first tab and the L-shaped groove match the first plate portion and the locking mechanism. The first tab and the L-shaped groove define an initial outer position of the locking mechanism relative to the first plate portion. Thus, the first outer position is either an unlocked position or a locked position.
According to a further embodiment, the processing unit according to the invention is characterized in that the locking mechanism comprises a resilient tab which engages a second groove on the first plate part.
DK 2018 70529 A1
The resilient tab and the second groove define a different outer position of the locking mechanism relative to the first plate portion. Thus, the second outer position is either a locked position or an unlocked position.
According to a further embodiment, the machining unit according to the invention is characterized in that the abrasive strips at one end edge comprise an edge element with a thickening, the second plate part comprising undercut slots for receiving the edge strip of the abrasive strips, where the first plate part and the second plate part are engaged. so that the abrasive strips are retained between the first plate portion and the second plate portion.
According to a further embodiment, the processing unit according to the invention is characterized in that the first plate part and the second plate part comprise a second guide for controlling the first and the second plate part during mutual rotation during assembly of the processing unit.
The first and second plate parts are arranged so that they engage only when the openings in both plate parts are aligned.
Thus, the second plate portion can be rotated on the first plate portion while exerting a slight pressure along the axis of rotation when assembling the processing unit.
When the openings of the first and second plate parts are aligned, the plates engage and cannot be rotated further relative to one another. Subsequently, the locking mechanism can be locked by rotating the handle. This increases fast and easy operation.
A further aspect of the invention is the use of a processing unit according to any one of the preceding claims in a robot.
The processing unit is particularly suitable for use in robots.
The locking mechanism can be operated easily by a robot. There are well-defined outer positions for the grip in the unlocked and locked position.
DK 2018 70529 A1
The locking mechanism may be designed as a single item. Thus, there are no individual parts that can become detached during use. Since a robot would not be able to detect loose parts, this is a significant advantage.
Furthermore, the second plate portion and the first plate portion are designed to engage only when the openings of the first and second plate portions are aligned. Thus, a replacement of the second plate part or the grinding strips can be made with a simple and fault-tolerant programming of the robot.
A further aspect of the invention is the use of a machining unit according to any one of the preceding claims in a hand tool for machining a wind turbine, preferably a wind turbine blade.
The machining unit is particularly suitable for use in demanding work situations such as machining a wind turbine blade. The other plate part and / or the grinding strips can be changed with a single one-handed operation without tools. Thus, time is saved and security is increased.
The handle is easily accessible in the central part of the machining unit.
The first and second plate parts are arranged so that they engage only when the openings in both plate parts are aligned. Thus, the second plate portion can be rotated on the first plate portion while exerting a slight pressure along the axis of rotation when assembling the processing unit. When the openings of the first and second plate parts are aligned, the plates engage and cannot be rotated further relative to each other. Subsequently, the locking mechanism can be locked by rotating the handle. This increases fast and easy operation.
drawing Description
The invention will then be explained in more detail with reference to the accompanying drawing, in which
FIG. 1 is a perspective view of a machining unit according to the invention,
DK 2018 70529 A1
FIG. 2 is a perspective view of a processing unit according to the invention,
FIG. 3 shows a processing unit according to the invention, seen in parallel with the axis of rotation,
FIG. 4 shows a processing unit according to the invention, viewed perpendicular to the axis of rotation,
FIG. 5 shows a first plate portion, seen parallel to the axis of rotation,
FIG. 6 shows a first plate portion, viewed perpendicular to the axis of rotation,
FIG. 7 is a perspective view of a first plate portion,
FIG. 8 shows another plate portion, seen parallel to the axis of rotation,
FIG. 9 shows another plate portion, seen parallel to the axis of rotation,
FIG. 10 shows another plate portion, viewed perpendicular to the axis of rotation,
FIG. 11 is a perspective view of a locking mechanism according to the invention,
FIG. 12 is a perspective view of a first connector and a portion of a second connector;
FIG. 13 shows the first connecting member and a portion of the second connecting member, seen parallel to the axis of rotation,
FIG. 14 shows the first connecting member and a portion of the second connecting member, viewed perpendicular to the axis of rotation,
FIG. 15 shows the locking mechanism in a first plate part in an un-closed position, and
FIG. 16 shows the locking mechanism in a first plate part in a locked position,
FIG. 17 shows the locking mechanism seen parallel to the axis of rotation,
FIG. 18 is a perspective view of a grinding strip;
FIG. 19 shows a sanding strip seen from one side.
In describing the figures, identical or similar elements will be denoted by the same reference numerals in the various figures. Thus, no explanation will be given for all the details of each figure / embodiment.
reference signs
Processing Unit
Grinding Strip
First plate part
Second plate part
rotation Axis
DK 2018 70529 A1
First connecting means
Other connecting means
First connector, second connector
Second connector, other connector
tool holders
Stopper
Central part, locking mechanism
Circular plate, locking mechanism
Ring-shaped wall, locking mechanism
Handle, locking mechanism
First loss, locking mechanism
Inside, locking mechanism
Spring tab, locking mechanism
Annular outer wall, first plate part
Hole, first plate part
Annular support wall, first plate part
L-shaped groove, first plate part
Second track, first record section
First guide, first plate part
Ribs, first plate part
Openings, first plate part
Openings, second plate part
Annular opening, second plate part
Slot, second plate part
locking pin
Distal end portion, locking pin
Proximal end portion, locking pin
First hinged joint, locking pin
Second hinged joint, locking pin
Narrowing, locking pin
Edge element, abrasive strip
Bottom end, abrasive strip
Thickness, abrasive strip
Sanding element
DK 2018 70529 A1
Slit abrasive canvas
support Brushes
diamond Material
Shaft
Second Board
Detailed description of the invention
FIG. 1-4 show an embodiment of a rotary processing unit 1 according to the invention.
FIG. 1 is a perspective view of the rotary processing unit 1. A tool holder 19 is seen with a first plate part 5 with an annular outer wall 37. In the first plate part is a second plate part 7. Abrasive strips 3 are slotted in the second plate part 7. The abrasive strips 3 are held between the first 5 and the second plate part. 7. The second plate portion has an annular opening 51 in the center. In the annular opening, the central portion 23 of the locking mechanism 21 is seen with a grip 29.
FIG. 2 shows the rotary machining unit 1, viewed from a different perspective. The back of the first plate part 5. The first plate part has an annular outer wall 37. The first connecting member 11, which is a shaft 81, is preferably seen as a metal shaft. The second connector 13 is seen. A first connector 15 of the second connector 13 is in the center of the first plate member. A second connector 17 of the second connector 13 is connected to the first connector 11. The second connector is a bayonet connector.
FIG. 3 shows the rotary machining unit parallel to the axis of rotation. There is a page in use facing the workpiece, that is, the side where the abrasive strips 3 are located. There are abrasive strips 3 which are radially oriented abrasive strips. The abrasive strips are located in slots 53 in the second plate portion 7. In the center, the second plate portion has an annular opening 51. In the annular opening of the second plate portion, the central portion 23 of the locking mechanism 21 is seen with a grip 29.
DK 2018 70529 A1
FIG. 4 shows the machining unit, viewed perpendicular to the axis of rotation 9. A shaft 81 is seen, preferably a metal shaft. Further, the annular outer wall 37 is seen of the first plate part 5. There are abrasive strips 3 held between the first and the second plate part.
FIG. 5 shows a first plate part 5, seen parallel to the axis of rotation. The plate portion includes openings 47 which cooperate with the locking mechanism (not shown) to lock the first plate portion 5 and the second plate portion (not shown) to one another. At the apertures 47, there are radial first guides 43 for guiding the distal end portion (not shown) of the pins (not shown) of the locking mechanism (not shown).
The first plate part 5 and the second plate part (not shown) comprise a second guide 83 for controlling the first and the second plate part during mutual rotation by assembly of the processing unit.
The first plate portion 4 comprises a through hole 38 in the center. In the hole is seen a first connecting part 15 of the second connecting member 13. The first plate part comprises an annular support wall 39. The annular support wall 39 comprises an L-shaped groove 41. Furthermore, the annular support wall 39 comprises a second groove 42 which can accommodate in use a resilient tab (not shown) located on the locking mechanism (not shown).
Also seen are ribs 45 extending in the radial direction. These ribs 45 support the abrasive strips (not shown). The ribs are higher near the center and flatten out in the radial direction. This results in the abrasive strips being inclined in a radial direction.
FIG. 6 shows the first plate part 5, seen in FIG. 5, seen perpendicular to the axis of rotation 9. An annular outer wall 37 of first plate part 5 is seen.
FIG. 7 shows the first plate part 5, seen in FIG. 5 and 6, viewed in perspective. There is seen the annular support wall 39 with L-shaped groove 41.
FIG. 8-10 shows an embodiment of the second plate part 7, seen in different orientations.
DK 2018 70529 A1
FIG. 8 shows the second plate part 7, seen in parallel with the axis of rotation 9. A front face is seen which, in use, will be facing the workpiece. The plate portion comprises an annular opening 51 center. During mounting, the locking mechanism grip (not shown) will be available in the annular opening. Slots 53 are shown to receive the abrasive strips (not shown).
FIG. 9 shows the second plate part, seen parallel to the axis of rotation. There is a back cover that does not face the workpiece during use. Apertures 49 are shown which will be aligned during use with apertures in the first plate portion (not shown).
The first plate part (not shown) and the second plate part 7 comprise a second guide 83 for controlling the first and second plate parts during rotation with each other by assembly of the processing unit.
FIG. 10 shows the second plate part 7, viewed perpendicular to the axis of rotation 9. Apertures 49 are seen which during use cooperate with the locking mechanism and are aligned with openings in the first plate part. Slots 53 are seen, which act as cut holes.
FIG. 11 shows a perspective view of the locking mechanism 21 according to the invention. During use, the locking mechanism 21 will be rotatably mounted on the first plate portion (not shown). The locking mechanism 21 comprises a central portion 23 formed by a circular plate 25 and an associated annular wall 27. On the circular plate is provided a grip 29. To the annular wall 27 are connected six locking pins 55. The locking pins comprise two hinge joint, a first hinge joint 61 connects the distal end portion 57 of the locking pin with a proximal end portion 59 of the locking pin. The proximal end portion 59 of the pin is connected to the annular wall 27 with other hinge joints 63. The hinge joints are formed as constrictions 65. The constrictions enable a mutual oscillation of the locking pin parts and the annular wall. Thus, during mounting on the first plate portion, a rotational movement of the annular wall can be transformed into a radial movement of the distal end portion 57 of the locking pins. On the circular plate is provided a resilient tab 35. The resilient tab 35 interacts with a second groove on the first plate portion (not shown).
DK 2018 70529 A1
FIG. 12-14 show the first connector 11 and a second connector 17 of the second connector 13, seen in different orientations.
FIG. 12 is a perspective view of the first connector 11 and a second connector 17 of the second connector 13.
FIG. 13 shows the first connecting member 11 and a second connecting part 17 of the second connecting member 13, seen in parallel with the axis of rotation.
FIG. 14 shows the first connecting member 11 and a second connecting part 17 of the second connecting member 13, viewed perpendicular to the axis of rotation 9.
The first connecting member is a metal shaft. The second connector is a bayonet connector.
FIG. 15 shows the locking mechanism 21 mounted in the first plate part 5. The locking mechanism is in an open position. Thus, the distal end portion 57 of the locking pins 55 engages the openings 47 on the first plate portion 5, but it does not engage with openings on the second plate portion (not shown).
FIG. 16 shows the locking mechanism 21 mounted in the first plate part 5 in a locked position. Thus, the distal end portion 57 of the pins engages the apertures 47 of the first plate portion and engages the apertures of the second plate portion (not shown).
During activation of the locking mechanism 21, a rotational movement of the annular wall translates to a radial movement of the distal end portion 57 of the pins. The locking mechanism is designed as a single workpiece, i.e., the central part 23 of the locking mechanism, the annular wall 27 and the locking pins 55 are a continuous part. Thus, during use, there will be a danger of individual parts becoming detached. This is an advantage in challenging working conditions, such as when working on mounted wind turbine blades.
FIG. 17 shows the locking mechanism seen parallel to the axis of rotation. A back side of the locking mechanism is visible. A first pin 31 is seen located on the inside 33 of the annular wall 27. The first pin cooperates with an L-shaped groove on the first plate
DK 2018 70529 A1 part (not shown). Also seen is the resilient tab 35 which cooperates with a second groove on the first plate portion (not shown).
FIG. 18 and 19 show a grinding strip 3. In FIG. 18, the abrasive strip is shown in perspective and in FIG. 19 5 the abrasive strip is seen from one side.
The abrasive strip comprises an edge element 67 at an end edge 69. The edge element 67 may engage with a cut-out slot in the second plate part (not shown).
The edge element 67 comprises a thickening 71. The second plate part (not shown) comprises cut slots for receiving the edge element of the abrasive strips. The first plate portion and the second plate portion engage each other so that the abrasive strips are retained between the first plate portion and the second plate portion.
The abrasive strip is an abrasive element 73. The abrasive element 73 comprises a slit abrasive canvas.
75, which is supported by support brushes 77 in use.
The abrasive canvas is coated with a diamond material 79.
权利要求:
Claims (10)
[1]
patent claims
A rotary machining unit with abrasive strips where abrasive canvas is supported by abrasive brushes for grinding or polishing tools and having a rotary axis comprising a machining unit
- a first connecting means for connecting the processing unit to a motor,
- a two-part tool holder with a first and second plate parts releasably connected to each other, wherein the first plate part is connected to the first connecting means and wherein the second plate part is connected to the abrasive strips, characterized in that the processing unit comprises:
- a locking mechanism connecting the first and second plate parts, wherein the locking mechanism is rotatably mounted on the first plate part with rotation about the axis of rotation, said locking mechanism comprising a central part formed of a circular plate and an associated annular wall, and at least two locking pins, the annular wall being connected to the at least two locking pins, the first plate part and the second plate part having openings which are aligned by assembly and arranged for receiving a distal end part of the locking pins, that the locking pins distal end part, annular wall, is displaced radially between a first locked position where the distal end portion engages the aligned orifices and a second non-locked position outside the aligned orifices such that the first and second plate members are interlocked or non-locked, respectively. in that the annular wall extends through an annular opening in the second pl and that the central portion is provided with a control handle for use in rotating the locking mechanism.
[2]
Processing unit according to claim 1, characterized in that the distal end part of the locking pin is connected to a proximal end part via a first hinge joint and that the proximal end part is connected to the annular wall via a second hinge joint.
DK 2018 70529 A1
[3]
Processing unit according to claim 2, characterized in that the hinge joints are formed by constrictions in the locking pin, which constrictions allow for a mutual oscillation of the locking pin parts and the annular wall.
[4]
Processing unit according to claim 3, characterized in that the annular wall and the locking pins are formed of one continuous element.
[5]
Processing unit according to any one of the preceding claims, characterized in that the locking mechanism comprises six locking pins.
[6]
Processing unit according to any of the preceding claims, characterized in that the processing unit comprises a second connecting means releasably connecting the first connecting means and the first plate.
[7]
Processing unit according to any one of the preceding claims, characterized in that the abrasive strips of the abrasive strips are worn.
[8]
Processing unit according to claim 7, characterized in that the abrasive canvas is coated with a diamond material.
[9]
Use of a processing unit according to any one of the preceding claims in a robot.
[10]
Use of at least one machining unit according to any of the preceding claims in a hand tool for machining a wind turbine, preferably a wind turbine blade.
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同族专利:
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引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题

US6523214B1|2000-06-14|2003-02-25|Richard A. Kaiser|Quick mount attachment for rotary finishing tool|
GB2452090B|2007-08-24|2011-12-07|Numatic Int Ltd|Rotary work head assembly|
DE202014000852U1|2014-01-30|2015-01-21|Kolthoff & Co.|Tool for surface finishing|
WO2017207008A1|2016-05-31|2017-12-07|Kadicma Aps|Tool with tool elements|
法律状态:
2020-03-10| PAT| Application published|Effective date: 20200217 |
2020-03-20| PME| Patent granted|Effective date: 20200320 |
优先权:
申请号 | 申请日 | 专利标题
DKPA201870529A|DK180070B1|2018-08-16|2018-08-16|Rotary machining unit|DKPA201870529A| DK180070B1|2018-08-16|2018-08-16|Rotary machining unit|
EP19850503.4A| EP3837090A1|2018-08-16|2019-07-30|Rotary machining unit|
PCT/DK2019/050237| WO2020035120A1|2018-08-16|2019-07-30|Rotary machining unit|
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